Engineering
Your machining solution: designed for cost, chip and point accuracy
You get exactly THE machining solution for your needs from us - from the stand-alone machine to the highly automated production line - which pays off for you and which optimally implements your requirements as a series manufacturer. Because we are machining and automation specialists, we have the know-how and expertise to completely perfect your systems or your production with added value for you.
In accordance with the principles of EFFECTIVENESS "Doing the right things" and EFFICIENCY "Doing things right", we develop the exact machining solution for your needs. Using modern engineering methods such as simultaneous engineering, we design and scale your machining solution so that the required quality is achieved in the best possible cycle time. Our engineers and developers design each individual process step with the appropriate components in a process-safe manner. In doing so, we calculate exactly how to reconcile investment costs and the best possible unit labour costs. You get the machining solution that is process-safe, reliable and runs with maximum efficiency. We can't override physics and mechanics - but we can push them to their maximum limits for your benefit! We have proven that we can do this in many successfully completed projects in the automotive segment and in general industry worldwide.
Machining systems
FANUC Robodrill
Based on the optimum machining strategy, our application engineers put together a coordinated setup of machining center, tool technology and clamping devices. The heart of your system is the 5-axis-capable vertical high-performance machining centers with corresponding peripherals. Designed for top performance in high-speed machining, these machining centers set completely new standards: Their high precision and repeatability make them perfect for long and fully automated production runs - and thanks to their flexibility, they are also an excellent alternative to larger machines.
Clamping concept
Well clamped
Multiple clamping devices? Zero point clamping systems? Standard grippers? Use existing fixtures? We implement the solution that makes your manufacturing process fast, safe and efficient. Here, the clamping fixture and gripper concept are coordinated by means of simulation and optimized in a process-oriented manner!
Parts feeding
Everything in flow
Whether ordered or disordered, chaotic parts supply, whether transport as bulk material, in containers or by parts carrier, we match the material flow precisely to the machining and handling process. In addition to conventional feeding technology, we also use our own image processing solutions, which enable fully automated material feeding without operating personnel.
Cost optimization
Low life cycle costs
All components are selected and designed to be high-quality, robust and low-maintenance. Retooling for product changes (KIS principle "keep it simple"), long die service life, minimized downtime, and high system availability all pay off. This is the result of experience and innovative engineering.
Quality assurance
Reliably documented
In the automotive sector, quality documentation and part traceability are indispensable for chassis components or µ-accurate machining of engine and transmission components. We integrate the corresponding measuring and testing technology into the overall process.
Control
Stable systems
With our own IT department and our own programmers, we control the overall process with the integration of the Fanuc controllers. We create interfaces and transfer these, based on a higher-level multilingual cell control, into an intelligently coordinated, stable, user-friendly overall system.
Project size
Everything is possible
From the economical individual operation of a stand-alone cell to the completely clocked processing line with many individual stations for different product variants and 100% automation. We develop exactly the system that makes the most sense for your production. The design and integration of downstream processes such as deburring, cleaning, measuring and testing into the overall process are also part of our TURNKEY range of services.
Quality
Consistent and sustainable
Our quality management system (according to DIN EN ISO 9001:2015) is not only implemented throughout, it is also lived sustainably. Nothing enters our company and nothing leaves our company that does not meet our own very high quality standards. Quality has several meanings for us: First of all, it concerns the products that we manufacture and the systems that we develop, build and commission for you. It is also about the traceable quality of the products that you manufacture with our systems and machining solutions. Only because we think and implement quality from A to Z and beyond our factory gates can we offer you the reliability and longevity of our automated machining solutions that give you the decisive edge in the market.
Logistics
Safe transport
At the right place at the right time! We bring your equipment quickly and safely to any place in the world. Of course, cost-optimized and traceable with all necessary shipping and customs documents. Our logisticians have a lot of experience, take care and simply know how to do it.
Assembly
Professional assembly
For us, disassembly and clever packing means preparing the assembly and installation in advance in as much detail as possible. Nothing is missing, everything has its place and we know exactly what goes where. Of course, coordinated with the respective hall and infrastructure.
Commissioning
Your chip in the plan
Commissioning of your automated machining solution is carried out by our specialists. They perform the fine tuning and fine adjustment and show you how to operate your system with maximum efficiency according to your requirements at the highest part quality.
Service & Maintenance
Always responsive
We want your plant to be continuously in the "chip" and you to profit in the best possible way. To achieve this, our service technicians are at your side and we support you with our maintenance packages tailored to your plant.
Trainings & courses
Transfer of know-how into practice
We want you to be able to use and access the full performance as well as the full potential built into our systems and the components used. With training & education, we show you how to operate the systems safely and efficiently. Our course program is modular and ranges from introductory courses to expert courses and customer-specific training.