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Industrial CNC milling

Turnkey solutions for automated milling

engineering

Your machining solution: designed with precision in terms of cost, chips, and accuracy

We provide you with exactly THE machining solution—from stand-alone machines to highly automated production lines—that pays off for you and optimally meets your requirements as a series manufacturer. As machining and automation specialists, we have the know-how and expertise to completely perfect your systems or production with added value for you.

In line with the principles of EFFECTIVENESS (“doing the right things”) and EFFICIENCY (“doing things right”), we develop the machining solution that precisely meets your needs. And always in top form.

Using modern engineering methods such as simultaneous engineering, we design and scale your machining solution so that the required quality is achieved in the best possible cycle time. Our engineers and developers design each individual process step to be process-reliable with the appropriate components. In doing so, we calculate exactly how to balance investment costs and the best possible unit labor costs. You get a machining solution that is process-reliable, dependable, and runs with maximum efficiency.

We cannot override the laws of physics and mechanics—but we can push them to their limits in your favor! We have proven that we can do this in many successfully completed projects worldwide in the automotive segment and in general industry.

Benefits

Intelligently automated

Material flow and handling concepts are designed using integrated applications to achieve the required output and validated using modern simulation methods.

Machining centers

FANUC Robodrill

Based on the optimal machining strategy, our application engineers put together a coordinated setup consisting of a machining center, tool technology, and clamping devices. At the heart of your system are the 5-axis-capable vertical high-performance machining centers with the corresponding peripherals. Designed for peak performance in high-speed machining, these machining centers set completely new standards: Their high precision and repeatability make them perfect for long, fully automated production runs—and their flexibility also makes them an excellent alternative to larger machines.
 

Parts feeding

Everything flows

Whether parts are supplied in an orderly or disorderly, chaotic manner, whether they are transported as bulk goods, in containers, or on parts carriers, we tailor the material flow precisely to the processing and handling process. In addition to conventional feeding technology, we also use our own image processing solutions, which enable fully automated material feeding without operating personnel.

Clamping concept

Perfectly clamped

Multiple clamping devices? Zero-point clamping systems? Standard grippers? Using existing devices? We implement the solution that makes your manufacturing process fast, safe, and efficient. Here, too, clamping device and gripper concepts are coordinated using simulation and optimized in a process-oriented manner!

Cost optimization

Low life-cycle costs

All components are selected and designed to be high-quality, robust, and low-maintenance. Convertibility for product changes (KIS principle: “keep it simple”), long tool life, minimized downtime, and high system availability pay off. This is the result of experience and innovative engineering.

Quality assurance

Reliably documented

In the automotive sector, quality documentation and traceability are essential for chassis components or µ-precise machining of engine and transmission components. We integrate the appropriate measurement and testing technology into the overall process.

Control

Stable systems

With our own IT department and programmers, we control the entire process using Fanuc controllers. We create interfaces and transfer them into an intelligently coordinated, stable, user-friendly overall system based on a higher-level multilingual cell control system.

Benefits

Intelligently automated

Material flow and handling concepts are designed using integrated applications to achieve the required output and validated using modern simulation methods.

Machining centers

FANUC Robodrill

Based on the optimal machining strategy, our application engineers put together a coordinated setup consisting of a machining center, tool technology, and clamping devices. At the heart of your system are the 5-axis-capable vertical high-performance machining centers with the corresponding peripherals. Designed for peak performance in high-speed machining, these machining centers set completely new standards: Their high precision and repeatability make them perfect for long, fully automated production runs—and their flexibility also makes them an excellent alternative to larger machines.
 

Parts feeding

Everything flows

Whether parts are supplied in an orderly or disorderly, chaotic manner, whether they are transported as bulk goods, in containers, or on parts carriers, we tailor the material flow precisely to the processing and handling process. In addition to conventional feeding technology, we also use our own image processing solutions, which enable fully automated material feeding without operating personnel.

Clamping concept

Perfectly clamped

Multiple clamping devices? Zero-point clamping systems? Standard grippers? Using existing devices? We implement the solution that makes your manufacturing process fast, safe, and efficient. Here, too, clamping device and gripper concepts are coordinated using simulation and optimized in a process-oriented manner!

Cost optimization

Low life-cycle costs

All components are selected and designed to be high-quality, robust, and low-maintenance. Convertibility for product changes (KIS principle: “keep it simple”), long tool life, minimized downtime, and high system availability pay off. This is the result of experience and innovative engineering.

Quality assurance

Reliably documented

In the automotive sector, quality documentation and traceability are essential for chassis components or µ-precise machining of engine and transmission components. We integrate the appropriate measurement and testing technology into the overall process.

Control

Stable systems

With our own IT department and programmers, we control the entire process using Fanuc controllers. We create interfaces and transfer them into an intelligently coordinated, stable, user-friendly overall system based on a higher-level multilingual cell control system.

project size

Anything is possible

From the economical single operation of a stand-alone cell to a fully synchronized processing line with many individual stations for different product variants and 100% automation. We develop exactly the system that makes the most sense for your production. The design and integration of subsequent processes such as deburring, cleaning, measuring, and testing into the overall process are also part of our TURNKEY range of services. 


Applications, materials...

A wide range of projects

Our systems are tailored to a wide variety of machining operations involving a wide range of materials and parts from many industries. In combination with our engineering expertise, we see virtually no limits to individual design. 

Mechanical processing

The range of mechanical machining (milling, drilling, and thread cutting/forming) covers everything from simple 3-axis to highly complex 5-axis simultaneous machining. 

Material expertise

All conventional materials, plus materials that are increasingly used in modern vehicle and lightweight construction:

  • General steel grades
  • High-strength steels
  • Forging steels
  • Cast iron
  • Die-cast aluminum
  • Sintered green compacts
  • Metal injection molding (MIM)
  • Plastics 

Range of components

Our customers include renowned Tier 1 suppliers who manufacture drive components (powertrain: electric drives and combustion engines) for passenger cars and commercial vehicles. Our focus here is on machining solutions for engine and transmission components. 


quality

Consistent and sustainable

Our quality management system (in accordance with DIN EN ISO 9001:2015) is not only implemented throughout the company, it is also practiced on a long-term basis. Nothing enters our company and nothing leaves our company that does not meet our own very high quality standards.

Quality has multiple meanings for us: First, it refers to the products we manufacture and the systems we develop, build, and commission for you. In addition, it refers to the traceable quality of the products you manufacture with our systems and machining solutions.

It is only because we think and implement quality from A to Z and beyond our factory gates that we can offer you the reliability and durability of our automated machining solutions, which give you a decisive advantage in the market. 

DIN EN ISO 9001 : 2015 Deutsch
DIN EN ISO 9001 : 2015 Englisch

Installation & commissioning

TURNKEY from inquiry to goal achieved

We design the system for you, assemble it, and test it. If everything runs perfectly, we pack the system, transport it to the installation site, assemble it, commission it, hand it over, and continue to provide support.

structure

Professional installation

For us, dismantling and packing things up smartly means getting the setup and assembly ready in advance as thoroughly as possible. Nothing's missing, everything's in its place, and we know exactly where everything goes. Of course, we make sure it all fits the specific hall and infrastructure.

commissioning

Commissioning

Our specialists will commission your automated machining solution. They will fine-tune and adjust the system and show you how to operate your system with maximum efficiency in line with your requirements while achieving the highest part quality.

logistics

Safe transport

In the right place at the right time! We transport your equipment quickly and safely to any location in the world. Naturally, this is cost-optimized and traceable, with all the necessary shipping and customs documents. Our logistics specialists have a wealth of experience, take care of everything, and simply know how to get the job done.

Service & Maintenance

Always available

We want your system to run smoothly at all times and provide you with maximum benefits. To achieve this, our service technicians are at your side and we support you with maintenance packages tailored to your system.


Contact us now

Are you planning to get started with milling automation or would you like to further develop your existing production? We can show you how to speed up processes, ensure quality, and align your plant technology with your business and strategic goals for the future.

Whether you have initial ideas or a concrete project, talk to our experts in automated welding technology. Together, we will find the solution that meets your requirements.

Phone: +49 27 22 66-0

Email: info@lewa-attendorn.com

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