Efficient welding and milling solutions for Tier 1, Tier 2, Tier 3
Automation for manufacturing in the automotive industry
Pressure on cycle times, increasing complexity, varying component geometries, and a shortage of skilled workers—these are not exceptions in automotive manufacturing, but everyday reality. This is exactly where LEWA Attendorn comes in: with automated welding and milling solutions that focus on speed, availability, and reproducibility. Whether structural components in car body construction or high-precision machining for e-mobility components: our systems integrate seamlessly into your existing lines. And they ensure stable processes even with changing requirements. For OEMs and all stages of the supply chain, we offer solutions that make manufacturing economical. From single cells to fully automated lines.
OEM
Platform-enabled automation
For OEMs, seamless integration is key. Our systems can be integrated into existing lines, deliver networked quality assurance, and are scalable for new platforms or model changes. This ensures the speed, traceability, and future-proofing of your production.
Tier-1
Ensuring stable series production
Tier 1 companies are responsible for complete modules. Our automation solutions enable cost-effective series production with precise process control, documented quality, and high availability—even with changing components or challenging geometries.
Tier-2
Respond flexibly to variants
With a wide variety of variants and fluctuating quantities, Tier 2 suppliers need flexible systems. Our solutions are modular in design, easy to convert, and ensure reproducible quality across changing orders.
Tier-3
Automate when it pays off
Wherever materials, semi-finished products, or simple components are manufactured, automation is worthwhile for high volumes or prefabrication. Systems from LEWA Attendorn help you compensate for staff shortages and reduce unit costs. And all this without compromising on quality.
OEM
Platform-enabled automation
For OEMs, seamless integration is key. Our systems can be integrated into existing lines, deliver networked quality assurance, and are scalable for new platforms or model changes. This ensures the speed, traceability, and future-proofing of your production.
Tier-1
Ensuring stable series production
Tier 1 companies are responsible for complete modules. Our automation solutions enable cost-effective series production with precise process control, documented quality, and high availability—even with changing components or challenging geometries.
Tier-2
Respond flexibly to variants
With a wide variety of variants and fluctuating quantities, Tier 2 suppliers need flexible systems. Our solutions are modular in design, easy to convert, and ensure reproducible quality across changing orders.
Tier-3
Automate when it pays off
Wherever materials, semi-finished products, or simple components are manufactured, automation is worthwhile for high volumes or prefabrication. Systems from LEWA Attendorn help you compensate for staff shortages and reduce unit costs. And all this without compromising on quality.
Our automated solutions for the automotive industry
LEWA Attendorn supplies specialized automation systems for welding and milling processes in automotive manufacturing. The solutions are tailored to specific components, quantities, and integration requirements—from single cells to series production lines.
CompactLine
Standardized robotic welding cells
Preconfigured robotic welding cells for MIG/MAG, spot, and laser welding. Designed for small to medium series, changing geometries, and limited floor space. Quickly integrated into existing lines.
Automated machining
Milling Automation
Automated milling cells based on the FANUC Robodrill platform. Specially designed for series production of aluminum and steel components with high requirements for dimensional accuracy and process monitoring.
Higher output with consistent quality
Automated processes run smoothly—regardless of shifts or operating personnel. This ensures reproducible results and consistently high cycle times throughout the entire production run.
Reduced staffing requirements and lower costs
Standardized processes relieve skilled workers, reduce labor costs, and prevent errors caused by manual work. At the same time, rework, scrap, and downtime are reduced.
Quick integration into existing lines
Our solutions fit precisely into existing manufacturing environments. This minimizes start-up times and allows you to remain flexible even when changing models.
Documented quality and traceability
Sensors, test modules, and digital interfaces enable seamless control and tracking of every component—a plus for safety and compliance.
Investment security through scalable technology
Our systems are modular in design and future-proof. This allows you to remain technologically flexible and develop your production in a targeted manner.
automation
The advantages of automated automotive production
Application options in automotive production
Our automated welding and milling solutions are used in various production areas. Benefit from our many years of in-depth expertise, which we use to optimize your processes.
Reference projects in the automotive industry
Automation must work in everyday life—with changing components, tight cycles, and clear quality requirements. Our automotive projects show how you can design and implement your production lines with robot technology in a future-proof manner.
Production system
for MIG welding of a seat assembly
We explain how LEWA Attendorn has developed a flexible manufacturing concept that guarantees future expansions and integrations of other products in accordance with the reuse principle in the event of fluctuations in demand or end-of-life products.
Workerless patch plate joining system
for automotive body-in-white with SpeedLine®
Example of a workerless “patch plate” joining system for automotive body-in-white construction with LEWA SpeedLine® components: SpeedGun®, SpeedCell®, and camera technology.
Production system
for the rear end of a hybrid super sports car
We explain how LEWA Attendorn combines the highest quality standards, low quantities, and a low TCO in automotive engineering.
Can your welding and milling systems be integrated into existing lines?
Yes. Our systems are designed to adapt to existing controls, layouts, and material flows. Interfaces, cycle times, and existing infrastructure are taken into account during engineering.
How much space do the systems require in production?
CompactLine and FANUC Robodrill solutions are designed for limited installation space. The exact footprint depends on component handling and the degree of automation. We check this at an early stage based on your layout.
Which processes are available?
In the field of welding: MIG, MAG, laser, spot welding. In addition: projection welding, stud welding, TIG, plasma, clinching, or flow hole screws. In milling: CNC machining with FANUC Robodrill for aluminum, steel, or composite materials.
Can the systems also be used with changing components?
Yes. Our solutions are designed for variant production. Component handling, sensor technology, and process control can be configured in such a way that reproducible quality is achieved even with geometry changes.
How does a project at LEWA Attendorn work?
After a preliminary technical analysis, we develop a suitable concept, simulate the process and layout, and then implement the turnkey system. Commissioning, training, and after-sales support are an integral part of the process.
How quickly do the systems pay for themselves?
The payback period depends on output, personnel savings, and waste reduction. With a suitable component structure, an automated system often pays for itself within -- to months.
Contact us now
Would you like to automate your production or further develop an existing line? We can support you in this endeavor: with technical expertise, taking into account your processes, your cycle times, and your economic goals. Whether you need a feasibility study, an initial concept idea, or have a specific inquiry: talk to our experts for welding and milling automation in automotive production. Together, we will develop the right solution for your line.